We specialise in custom moulding, plastic fabrication, vacuum forming, and materials handling.

Custom Moulding

Custom Moulded Products

At Plastic Fabrications, we specialise in rotational moulding, a technique using Low Density Polyethylene (LDPE) to create sophisticated custom components in complex shapes and sizes. With a rich history of catering to diverse client requirements, we have earned a reputation as one of Australia’s most trusted companies in custom moulding. We pride ourselves on transforming your ideas into tangible realities. Our team of skilled designers and engineers goes beyond mere plastic part production; we offer comprehensive custom plastic moulding solutions tailored to your needs. No project is too complex, niche, or small for us.

Plastic Fabrications can help you flesh out your concept, providing support and advice on how to proceed. Please feel free to download a template copy of our Non-Disclosure agreement ensuring that your idea remains yours regardless of the outcome.

Key Features

High-Quality Finishes

Our rotational moulding process in tandem with cleverly designed tooling can ensure an impeccable finish, enhancing the visual appeal and functionality of your products.

Wall Thickness

Our depth of experience in rotational moulding allows us to deliver products with consistent wall thickness, resulting in structural integrity and optimal performance.

High Stability

As the moulding material is not exposed to external pressure, the risk of defects in the finished product is minimised, ensuring consistent quality and durability.

Durability

Our custom-moulded products are built to withstand demanding environments, providing long-lasting performance and reliability.

From Short Runs to Large-Scale Production

Whether you require a small batch or large-scale production, we can fulfil your needs efficiently.

Customisation at Every Scale

From small car parts weighing 2kg to 10,000-liter tanks weighing up to 300 kilograms, we excel at delivering tailor-made solutions across a broad range of applications.

The Versatility of Rotational Molding

Rotomolding, a thermoplastic molding process, is best suited for manufacturing large, one-piece hollow parts and double-walled open containers.

It's the ideal solution for tanks, kayaks, coolers, floats, bins, and marine markers. This cost-effective technique shines brightest when production volumes fall below 1,000 units annually on a single tool, making it particularly attractive to inventors, start-ups, and small businesses seeking efficient manufacturing solutions.

Case Study

Fletcher International Meat Exports Custom Designed Pallet – Case Study.

Fletchers team were challenged to design and build a pallet for internal movement within the factory allowing slip unloading onto export pallets externally. The pallet then became part of the infrastructure within their production line needing it to be robust, strong, and specific. Plastic Fabrication collaborated with the Fletchers team providing the technical input of a Rotational Moulder and the experience of designing and developing the largest plastic pallet range in the Southern Hemisphere. The result earned Fletchers a 2006 MLA Safety award and huge improvements in efficiency, safety and productivity.